6090 FS Hydraulic Shovel

Operating Weight

Shovel – Ground pressure

38.3psi

Note

Other track pads available on request

Engine

Engine Model

2 × Cummins QSK60

Gross Power – SAE J1995

4500.0hp

Net Power – SAE J1349

4500.0hp

Note

Electric drive option available (3200 kW) on 6090 AC FS

Engine Model

2 × Cummins QSK60

Gross Power - SAE J1995

4500HP

Net Power - SAE J1349

4500HP

Diesel Engines

Aspiration

Two-stage turbocharged; aftercooled and intercooled

Bore

6.25in

Components

Pre-lube starting system

Components

Two-stage fuel filter includes water separator

Components

Heavy-duty air filters with automatic dust evacuation

Components

Micro processed engine control

Components

Hydraulically driven radiator fan with electronically controlled fan speed

Components

Eliminator with centrifuge for engine oil filtration

Components

Engine-oil-change interval of 1,000 hours

Components

Additional high-capacity water separator

Displacement

3674.0in3

Emissions

Emits equivalent to U.S. EPA Tier 2

Fuel tank capacity

4330gal

Make and model

2 × QSK60 two-stage

Maximum altitude without deration – above sea level

16000ft

Number of cylinders (each engine)

16

Stroke

7.48in

Total rated net power ISO 3046/1

3360 kW 1,800 min-1 (4,500 hp 1,800 min-1)

Total rated net power SAE J1349

3360 kW 1,800 min-1 (4,500 hp 1,800 min-1)

Total rated net power SAE J1995

3360 kW 1,800 min-1 (4,500 hp 1,800 min-1)

Aspiration

Two-stage turbocharged; aftercooled and intercooled

Bore

6.25in

Components (1)

Pre-lube starting system

Components (2)

Two-stage fuel filter includes water separator

Components (3)

Heavy-duty air filters with automatic dust evacuation

Components (4)

Micro processed engine control

Components (5)

Hydraulically driven radiator fan with electronically controlled fan speed

Components (6)

Eliminator with centrifuge for engine oil filtration

Components (7)

Engine-oil-change interval of 1,000 hours

Components (8)

Additional high-capacity water separator

Displacement

3674in³

Emissions

Emits equivalent to U.S. EPA Tier 2

Fuel Tank Capacity

4330gal (US)

Make/Model

2 × QSK60 two-stage

Maximum Altitude - Without Deration - Above Sea Level

16000ft

Number of Cylinders - Each Engine

16

Stroke

7.48in

Total Rated Net Power - ISO 3046/1

3360 kW 1,800 min-1 (4,500 hp 1,800 min-1)

Total Rated Net Power - SAE J1349

3360 kW 1,800 min-1 (4,500 hp 1,800 min-1)

Total Rated Net Power - SAE J1995

3360 kW 1,800 min-1 (4,500 hp 1,800 min-1)

Attachments

All buckets are equipped with a wear package consisting of:

- Wing shrouds on side walls - Heel shrouds at bottom edges

Shovel attachment with unique TriPower kinematics ensuring the following main features:

- Horizontal automatic constant-angle bucket guidance - Vertical automatic constant-angle bucket guidance

Shovel attachment with unique TriPower kinematics ensuring the following main features:

- Constant boom momentum throughout the entire lift arc - Crowd force assistance

Attachment

All buckets are equipped with a wear package consisting of:

– Special liner material covering main wear areas inside and outside of bucket
– Lip shrouds between teeth
– Wing shrouds on side walls
– Heel shrouds at bottom edges

Shovel attachment with unique TriPower kinematics ensuring the following main features:

– Horizontal automatic constant-angle bucket guidance
– Vertical automatic constant-angle bucket guidance
– Automatic roll-back limiter to prevent material spillage
– Kinematic assistance to hydraulic forces
– Constant boom momentum throughout

Type

Inspection hole in boom and stick

Type

Pressure-free lowering of boom and stick by means of a float valve

Type

Special wear packages for highly abrasive materials on request

Type

Catwalks with rails at boom

Type

Welding procedures allow for internal counter-welding (double prep weld) wherever possible

Type

Boom and stick are stress-relieved after welding

Type

Boom and stick are torsion-resistant, welded box design of high-tensile steel with massive steel castings at pivot areas

All buckets are equipped with a wear package consisting of:

– Special liner material covering main wear areas inside and outside of bucket
– Lip shrouds between teeth
– Wing shrouds on side walls
– Heel shrouds at bottom edges

Shovel attachment with unique TriPower kinematics ensuring the following main features:

– Horizontal automatic constant-angle bucket guidance
– Vertical automatic constant-angle bucket guidance
– Automatic roll-back limiter to prevent material spillage
– Kinematic assistance to hydraulic forces
– Constant boom momentum throughout

Type (1)

Inspection hole in boom and stick

Type (2)

Pressure-free lowering of boom and stick by means of a float valve

Type (3)

Special wear packages for highly abrasive materials on request

Type (4)

Catwalks with rails at boom

Type (5)

Welding procedures allow for internal counter-welding (double prep weld) wherever possible

Type (6)

Boom and stick are stress-relieved after welding

Type (7)

Boom and stick are torsion-resistant, welded box design of high-tensile steel with massive steel castings at pivot areas

Undercarriage

Gradeability of travel drives – maximum

44%

Travel speed (2 stages): 1st stage – maximum

0.9mph

Travel speed (2 stages): 2nd stage – maximum

1.2mph

Bottom Rollers - Each Side

7

Components (1)

All running surfaces of sprockets, idlers, rollers and pad links, as well as teeth contact areas of sprocket and pad links, are hardened

Components (2)

Fully hydraulic, self-adjusting track tensioning system with piston accumulator

Components (3)

Automatic hydraulic retarder valve to prevent over-speed on downhill travel

Components (4)

Acoustic travel alarm

Components (5)

Idlers, bottom rollers and support rollers are connected to the automatic lubrication system

Components (6)

Cast double-grouser combined pad-links with bushings connected by hardened full floating pins

Maximum Tractive Force

974880lb

Parking Brake

Wet multiple disc brake, spring applied/hydraulically released

Support Rollers - Each Side

2 plus a skid plate in between

Track Pads - Each Side

48

Travel Drives - Each Side

1 planetary transmission with 2 two-stage axial piston motors

Gradeability - Travel Drives - Maximum

44%

Travel Speed - Two Stages - 1st Stage - Maximum

0.9mile/h

Travel Speed - Two Stages - 2nd Stage - Maximum

1.2mile/h

Electric Motors - 6090 AC FS

Frequency

50 Hz (60 Hz on request)

Maximum starting current

780.0amps

Revolutions

1,500 min-1 (1,800 min-1 at 60 Hz)

Total Output

4291.0hp

Total Rated Current IN

332.0amps

Type

2 × Squirrel cage induction motors

Voltage

6.6 kV ±10% (other on request)

Operator’s Cab

Board Control System (BCS III)

Electronic monitoring, data logging and diagnostic system for vital signs and service data of engines, hydraulic system and lubrication system, featuring:
– Robust instrument panel including large (12 in) colored touch-screen for intuitive handling

Components

Under roof mounted heating, ventilating and air conditioning system

Components

Sliding emergency ladder (kick-down type) with ladder cage

Hydraulic Oil Cooling

Oil flow of cooling pumps

4 × 975 L/min (4 × 258 gal/min)

Oil flow of cooling pumps - Diesel version

4 × 975 L/min (4 × 258 gal/min)

Diameter - Fan

4 × 1524 mm (4 × 60 in)

Features (1)

Fan speed is thermostatically controlled

Features (2)

Extremely high cooling efficiency to ensure optimum oil temperature

Features (3)

Gear-type cooling pumps supplying high-volume, low-pressure oil to aluminum coolers

Features (4)

Cooling system is fully independent of all main circuits, i.e. controlled cooling capacity is available whenever engine is running

Oil Flow of Cooling Pumps

4 × 975 L/min (4 × 258 gal/min)

Hydraulic System with Pump Managing System

Main pumps - Maximum oil flow - AC version

8 × 943 L/min (8 × 249 gal/min)

Maximum oil flow, main pumps

8 × 936 L/min (8 × 247 gal/min)

Swing pumps - Maximum oil flow - AC version

6 × 496 L/min (6 × 131 gal/min)

Maximum oil flow, swing pumps

6 × 488 L/min (6 × 129 gal/min)

Hydraulic Tank Capacity - Approximately

2640gal (US)

Main Pumps

8 × variable flow axial piston pumps

Maximum Pressure - Attachment

4350psi

Maximum Pressure - Swing Pumps

5080psi

Maximum Pressure - Travel

5220psi

Swing Pumps

6 × reversible swash plate pumps

Total Volume of Hydraulic Oil - Approximately

3450gal (US)

Maximum Oil Flow - Main Pumps

8 × 936 L/min (8 × 247 gal/min)

Pump Managing System contains:

– Electronic load limit control
– Flow on demand from main pumps depending on joystick position
– Automatic regulation of main pumps to zero flow without demand
– Automatic RPM reduction of engine speed during working breaks
– Reduced oil flow

Features (1)

Pressure cut-off for main pumps

Features (2)

Cooling of pump transmission gear oil

Filters

– Full-flow high-pressure filters (100 μm) for the main pumps, installed directly behind each pump
– High pressure filters (100 μm) for the closed swing circuit
– Full-flow filters (10 μm) for the complete return circuit
– Full-flow filters (10 μ

Maximum Oil Flow - Swing Pumps

6 × 488 L/min (6 × 129 gal/min)

Swing System

Maximum swing speed - AC version

4.1RPM

Maximum swing speed

3.9rpm

Features (1)

All race ways of swing ring as well as grease bath for internal gearing supplied by automatic central lubrication system

Features (2)

Hydraulic braking of the swing motion by counteracting control

Features (3)

Closed-loop swing circuit with torque control

Parking Brakes

Wet multiple disc brake, spring-loaded/hydraulically released

Swing Drive

Six compact planetary transmissions with axial piston motors

Swing Ring

Triple race roller bearing with sealed internal gearing

Maximum Swing Speed

3.9r/min

General

Engine Output - SAE J1995

3360 kW (4,500 hp)

Standard Bucket Capacity

37.0 - 55.0 m3 (48.4 - 71.9 yd3)

Operating Weight

1000 tonnes (1,102 tons)

Engine Output - SAE J1995

4500HP

Bucket Payload

103ton (US)

Operating Weight

1102.3ton (US)

Note

Specifications shown above apply to Face Shovel configuration. A Frontless configuration is also available.

Electrical System - Diesel Drive

Alternators

2 × 175A each

Batteries in Series/Parallel Installation

6 × 210 Ah – 12V each; 630 Ah – 24V in total

Components (1)

Battery isolation relays

Components (2)

Emergency stop switches accessible from ground level, in engine module and in operator's cab

System Voltage

24V

Working Spotlights

12 × high brightness LED lights

Operating Weights

Shovel - Operating Weight

2204600lb

Shovel - Standard Track Pads

6.56ft

Note

Other track pads available on request

Shovel - Ground pressure

38.3psi

Operating Specifications

Bucket Payload

103t

Operating Weight - Face Shovel

1102t

Retractable Service Station

Installation

Retractable service station installed underneath the engine module and easily accessible from ground

Equipped With (1)

Quick couplings for:
– Diesel fuel
– Engine coolant – left/right
– Pump transmission gear oil – left/right
– Swing transmissions gear oil – each
– Engine oil (oil pan) – left/right
– Engine oil (additional tank – optional) – left/right

Equipped With (2)

Cat jump-start socket

Equipped With (3)

Indicator lights for fuel tanks left/right full and grease container full